Bulk handling for cement, clinker, and mineral processing plants.
High-abrasion materials that eat through standard conveying equipment. Dusty environments that trip standard sensors. ENZAC engineers cement and mineral handling systems that last — specified to the material's actual abrasion index.
4×
Longer component life vs standard systems
60%
Maintenance cost reduction on delivered projects
Dense Phase
Conveying for high-abrasion clinker
Industry Challenges
The problems that need engineering — not workarounds.
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High Abrasion Wear
Cement clinker has an extremely high abrasion index. Standard conveying pipework and rotary valves fail in months. Systems must be specified with ceramic lining, hardened rotors, and wear monitoring.
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Dust Generation
Cement dust creates DOSH compliance issues, sensor interference, and product loss. Effective dust collection and fully enclosed conveying is required at every transfer point.
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Material Hardness Variation
Raw meal, clinker, and finished cement have very different bulk densities and flow properties. Each stage of the process requires equipment selected for that specific material state.
ENZAC Solutions
How we solve them.
01
Dense Phase Pneumatic Conveying
Ceramic-lined dense phase conveying for clinker and raw meal. Low velocity, high pressure — moves abrasive material without destroying pipework. Designed for your specific abrasion index.
02
Rotary Valve — Hardened Configuration
Standard rotary valves fail rapidly on cement. ENZAC specifies hardened rotor vanes, ceramic-coated housings, and abrasion-resistant seals — with ERIP monitoring to predict replacement timing.
03
Dust Collection Systems
Reverse-pulse bag filter units at every transfer point. Sized for your airflow rate and cement dust characteristics. Compliant with DOSH atmospheric emission standards.
04
Silo & Blending Systems
Air-slide and aeration systems for cement silo discharge. Homogenising blending silos for raw meal. Designed to prevent bridging and ratholing in your material.
Case Study · Cement & Minerals · Perak · 2022
Dense phase conveying system eliminates clinker wear failures at regional cement plant
A regional cement producer was replacing conveying pipework every 4–6 months due to clinker abrasion — an annual maintenance cost running into six figures. ENZAC redesigned the system using ceramic-lined dense phase conveying with hardened rotary valves specified to clinker's abrasion index.
Ceramic-lined dense phase conveying — 180m total run
Hardened rotary valves with ERIP motor monitoring
DOSH-compliant dust collection at all transfer points